1. How to use the intelligent grouting trolley:
First of all, you must see clearly the options on the main screen interface of the intelligent grouting trolley, which are measurement detection, parameter setting and alarm record. When setting parameters, you must clearly see the added raw materials and their corresponding measurement. No matter what type of raw material it is, it must be added in strict accordance with the requirements. After clicking the name of the raw material, the weight configured in proportion will appear, and it must be added in order, so that there will be no local solidification and other phenomena , will be more convenient to use. This is an automatically added presentation, and the basic parameters are all mechanically set, no additional settings are required.
There is also a manual method of use, that is, manual operation is required in the previous debugging stage, and manual operation is required in the final cleaning procedure.
2. Features of grouting trolley:
1. Fully automatic operation
When using, you only need to set the weight of powder and water, and the grouting trolley can automatically weigh and control the weight and mixing time of water and water. After the high-speed mixing is completed, open the slurry valve and put the cement slurry into the low-speed mixing tank for standby, then close the slurry valve of the high-speed mixing tank to feed the high-speed mixing tank again.
2. High speed stirring
The rated speed of the high-speed mixing tank of this grouting trolley can reach 14250 rpm, and the high-speed mixing can fully mix the powder and water;
3. Low speed mixing tank can prevent sedimentation
The grouting trolley is equipped with a large-capacity low-speed mixing tank, which can accommodate the cement slurry stirred by the high-speed mixing tank several times, and keeps stirring to prevent the slurry flow from settling, so as to ensure the uninterrupted work of the grouting equipment
4. Equipped with drag frame
The grouting trolley is assembled on the type frame, which can be easily towed by other vehicles;
5. Optional pumping and grouting
Screw grouting equipment can be added to the trolley to form a complete set of high-speed mixing grouting.
3. The use process of intelligent grouting trolley:
1. Preparation before grouting: Check the power wiring of the trolley feeding motor and grouting motor and the forward and reverse of the motor. Positive to normal. The water source of the water tank should be fully filled, and the hopper mortar should be prepared adequately.
2. Check whether the oil in the oil pool of the trolley is fully filled, and if it is insufficient, add hydraulic oil in time.
3. Before the screw pump is started, the motor bearing must be removed with a pipe wrench. In order to better reduce the friction resistance of the motor starting time, so as to start smoothly.
4. Open the electrical box, and correctly input the relevant parameters required for grouting in the parameter setting column of the screen as required to ensure that the parameters are correct.
5. The trolley must click the "Reset" button on the main page before each use of "Material Loading" to clear the current weight data to ensure that the equipment data is updated accurately.
6. At this point, you can start the trolley system, click the "Start" button on the main screen to perform a series of tasks such as automatic feeding, automatic water supply, and automatic mixing.
7. After the high-speed mixing system reaches the set weight, the equipment will complete the stirring according to the set stirring time. After the work reaches the stirring time, the equipment will automatically stop stirring.
The equipment supplies materials continuously.
The system has a reasonable structure, high production efficiency, and good mixing quality, and fully complies with the relevant requirements of QCR-409-2017 "Technical Documents for Railway Post-tensioned Concrete Beam Pipeline Grouting".
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